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Aqueous Vs Solvent Degreasing

Aqueous Vs Solvent Degreasing Image

Essential to industrial cleaning, degreasing is the process for cleaning parts & components. The variety of methods within the degreasing industry means the chemicals and machinery can greatly differ.

Having recently looked into two of the most popular techniques, vapour degreasing with solvents and aqueous cleaning using water-based detergents, we know each method has strengths and weaknesses.

If you are unsure of the processes, before proceeding to read this article, visit our previous articles Vapour Degreasing Made Simple & An Introduction to Aqueous Component Degreasing.

Aqueous Degreasing

Seen as the more accessible technique, there is no shortage of options for water-based degreasing as many aspects of the process are completely variable to achieve the best result possible.

These can include the machines themselves as they start from 2-3 tanks with a range of cleaning solutions to go with them. Multistage machines will rinse and agitate the components in water solutions to target the soil and contamination on the parts. The finished process leaves the components cleaned and ready for drying.

Vapour Degreasing

The solvent alternative to aqueous degreasing, vapour degreasing heats solvent solutions in an enclosed tank with the components located above it the solution. The chemical vapours dissolve the soil & contaminates off the components.

Followed by a final rinse in the solvent, parts then dry out by themselves as the solvent has a low boiling point causing it to evaporate.

Pros & Cons of Each Technique

Aqueous Degreasing

Aqueous cleaning is cheaper when investing in a cleaning line as the machines don’t need to be sealed or enclosed. With the cleaning solutions considered operator safe, less PPC is required to be worn.

The variety of cleaning solutions available from detergents to emulsifiers allows users to adapt their cleaning processes to remove specific contaminants such as salts. Although with multiple solutions, the operators need to be cautious of cross contamination as some solutions may react with others or transfer the soils.

Heating multiple tanks of water solution to high temperatures required by many solutions can consume a lot of energy. Although, the higher temperatures are not always compatible with all materials such as softer metals as it causes cavitation to the surface.

Cleaning the tanks is relatively easy as the solutions can just be washed away but the maintenance can be a bit trickier. The natural properties of water being corrosive against metals mean it is critical to look after the machines as the solutions can deteriorate the tanks themselves.

The cleaning process itself cleans the components to a high quality but they are still wet afterwards. Drying the parts may include having to buy additional machinery or add stages to the cleaning line, adding more time to the process. Despite these additional measures, water streaks are still common.

Solvent Degreasing

With a lower surface tension, the cleaning of vapour degreasing is highly praised. After a cleaning cycle, the components are dry and streak free as the solvent evaporates away. Along with the fast acting chemical reaction of the cleaning process, the process can take as little as 10 minutes.

Solvents are very effective against most contaminants from oils to dirt (especially on metals), making the process very reliable.

Despite its cleaning qualities, the history of solvent degreasing has not always been positive. In the 1980s carcinogenic and environmentally damaging properties of the solvents came to light, resulting in strict limitations and legislation. Modern solvents and machinery have mitigated these concerns so solvent cleaning is widely used.

The cost of solvent can be expensive but as the method is a closed-loop process, the recycled liquid can go a long way; but it does have to be professionally disposed of when replaced.

For a direct comparison, below is a chart displaying some key factors to consider when buying a degreasing line.

 

Aqueous

Solvent

Average Process Time

45-60 Minutes

10 Minutes

Standard Floorspace

2-3 Tanks & More

1-2 Tanks

Average Heating Temperatures

100˚C

40˚C

Surface Tension

Low

Very Low

Require Drying

Yes

No

Liquid Usage

4500 litres/week

4 litres/week

 

Summary

Despite vapour degreasing seeming to be the better cleaning process for its quality of cleaning, the cost investment and legislation for solvent usage is critical to consider. We recommend for someone looking to invest in solvent cleaning always do their research as once you get it right, you’ll get it right every time.

As for aqueous cleaning, it became popular when the risks of solvents were realised and industries were looking for the next best alternative. It is recognised that the quality may not be as perfect as vapour degreasing but it still cleans to a very high standard. The cost & simplicity of the method makes it a lot more approachable for small to medium cleaning productions.

Overall, both methods are good for different reasons much like the components they clean. Vapour degreasing is most popular in the aerospace industry where the metal components need to meet the utmost precision. While aqueous cleaning has been strongly adopted by companies for small to medium cleaning production. Both have their own strengths and weaknesses which benefit different demands of cleaning.

As Rileys sells both the solvent and aqueous cleaning machines, if you are unsure which direction to invest in for a cleaning line call our team for advice at +44(0)1922 45 8000.

Kerry Ultrasonic Compact 300A/4 More Images Available

Kerry ( Guyson International ) Kerry Ultrasonic Compact 300A/4

This second-hand Guyson International Kerry 300A/4 multi stage Ultrasonics cleaning system offers a rapid and highly effective method of precision cleaning components to a very high standard.

Stock No
DA1397
Category
Aqueous Ultrasonic Cleaning & Washing
Model
Kerry ( Guyson International ) compact 300A/4
Year of Manufacture
1994
Work Envelope (WxDxH mm) [?]
250 x 350 x 400
Process Stages
4 Stage, 3 wet + hot air dry
Other Info
max temp 70°C wash and 100°C Dry
Condition
From a working environment
Location
Rolls Royce Stores Unit 6
Refurbished Price [?]
£ Login or Register for price.
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ICI Cleanfast DLS 165
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D and S Ultraclean (ICI) Cleanfast DLS Model E165V Vapour Degreaser

A used stainless steel, semi-automatic, enclosed solvent vapour degreaser plant from the ICI range of cleaning machines. Degreaser used with Perchloroethylene. Double lid.

Stock No
DB1458
Category
Solvent Vapour Cleaning
Model
D and S Ultraclean (ICI) Cleanfast DLS Model E165V
Year of Manufacture
1999
Work Envelope (WxDxH mm) [?]
500 x 500 x 700 s.w.l.30kg Max. Load.
Process Stages
2 Stage Liquid immersion vapor rinse/dry
Other Info
Automatic cleaning cycle EPA PP6/23 Comp
Condition
From a working environment, Good Condition, Seen powered at RSW
Refurbished Price [?]
£ 14,750 (+ VAT)
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Sold Subject to Contract
Firbimatic FD100VSS with ICS Chiller
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Firbimatic FD100VSS Totally Enclosed Solvent Cleaning Machine

Solvent based metal degreasing machine designed to be used with 'perchloroethylene'. Multiple wash options including ultrasonic, static, swivel or rotation of wash basket, pre-wash, wash, vapour clean and 2 rinse cycles. Complete with a self contained air cooled package chiller, TEA EVO 051. ** Approx. €95k NEW **

Stock No
DC1484
Category
Solvent Vapour Cleaning
Model
Firbimatic FD100 VSS
Year of Manufacture
2012
Work Envelope (WxDxH mm) [?]
270 x 430 x 130
Process Stages
6 Stages
Other Info
50kg max capacity
Condition
From a working environment, Good Condition, Current Model
ICI Special Cleanfast DLS E265V Enclosed Low Emission Solvent Degreasing Plant More Images Available

ICI Special Cleanfast DLS E265V Enclosed Low Emission Solvent Degreasing Plant

ICI E265V Special vapour degreasing plant, carrier size of 900mm x 450mm x 550mm (H) offers a compliant solvent vapour phase cleaning cycle in a single operation. Complete with a unique ICI double lid sealing system, this immersion single-stage process tank can also be used with any wet process requiring fume extraction.

Stock No
DC1509
Category
Solvent Vapour Cleaning
Model
ICI E265V
Year of Manufacture
1998
Work Envelope (WxDxH mm) [?]
Carrier - 1100 x 530 x 500
Process Stages
Single stage vapour degreaser
Other Info
Low consumption plant. 250Kg SWL
Condition
From a working environment, Good Condition
Refurbished Price [?]
£ Login or Register for price.
Sold As Seen Price [?]
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Special Offer
Elma Ultrasonic Dunking Modular Cleaning, Rinsing and Drying System
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Elma Ultrasonic Dunking Modular Cleaning, Rinsing and Drying System

Elma Ultrasonic wash, rinse and dry modular cleaning line with heated wash and rinse and external pumped filters on each wet stage plus external heated filtering weir system. Including pneumatic lifting and lowering of wash baskets in each tank.

Stock No
DD1541J
Category
Aqueous Ultrasonic Cleaning & Washing
Model
Elma X-TRA 550/2-WLT-M
Year of Manufacture
TBA
Work Envelope (WxDxH mm) [?]
Each Tank 300 X 470 X 300 (42Litres)
Process Stages
Dunking, Ultrasonic clean, rinse & dry
Other Info
Basket 260 X 430 X 85mm
Condition
Refurbished by RSW, Excellent Condition, Current Model
Refurbished Price [?]
£ 15,950 (+ VAT)
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Kerry Ultrasonic Wash Tank Set Up With Weber Generators and 24 Transducers
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Guyson International Kerry Ultrasonic Wash Tank Set Up With Weber Generators

Kerry Ultrasonics Set Up With Weber Ultrasonics A.G. generators and 24 bonded transducers housed in a stainless steel tank.

Stock No
DE1575
Category
Aqueous Ultrasonic Cleaning & Washing
Model
Guyson International HS3-600TFD40-S
Year of Manufacture
2024
Work Envelope (WxDxH mm) [?]
600 x 600 x 800 (TBC)
Process Stages
Single Stage
Other Info
Made from Electro Polished Stainless
Condition
Brand New, Unused
Sold As Seen Price [?]
£ 5,950 (+ VAT)
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Crest Ultrasonics Aquatronic
Video Available

Crest Ultrasonics Aqueous, Semi Automatic, Ultrasonic Cleaning System

A two stage, wash & rinse component cleaner with high powered ultrasonics, this Crest Ultrasonics line features heating & spray jets in each tank, steam extraction and in-line filtering. All housed in a stainless steel body.

Stock No
DE1581
Category
Aqueous Ultrasonic Cleaning & Washing
Model
Crest Ultrasonics Aquatronic Low Line
Year of Manufacture
2017
Work Envelope (WxDxH mm) [?]
Basket 380x275x200 : Tanks 450x420x400mm
Process Stages
U/sonic/Agitate/Heat/Wash/Rinse/Dry.
Other Info
HMI Controller and LHT Monitor
Condition
Excellent Condition, Current Model, Seen powered at RSW
Refurbished Price [?]
£ 22,500 (+ VAT)
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CC Hydrasonics Solvac S1
More Images Available

CC Hydrosonics Solvac S1 Ultrasonic Solvent Vapour Cleaning System

Make light work of cleaning your heavily contaminated parts, using this combination of ultrasonic cleaning and solvent degreasing washing system. Features a hermetically sealed lid, ensuring the highest levels of safety for the operators and the environment.

Stock No
DE1582
Category
Solvent Vapour Cleaning
Model
CC Hydrosonics Solvac S1 1812
Year of Manufacture
c.2018
Work Envelope (WxDxH mm) [?]
475 x 300 x 800 : Basket 375 x 240 x 200
Process Stages
Immerse, Ultrasonic, Vapour, rinse, Dry
Other Info
97L Solvent : Hermetically Sealed lid
Condition
Seen working by RSW, Excellent Condition, Current Model
Refurbished Price [?]
£ 19,750 (+ VAT)
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Kerry Microsolve M350/2C Solvent Cleaner with Autotrans MK4 Basket Handling
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Kerry ( Guyson International ) Microsolve M350/2C Ultrasonic Solvent Cleaner with Autotrans Mk4 Handling

The Kerry Microsolve system has three stages: ultrasonic solvent cleaning, vapour rinsing and freeboard drying. The Microsolve has unique solvent retention features, economic benefits & effective use of HFE or HFC solvents.

Stock No
DE1583J
Category
Solvent Vapour Cleaning
Model
Kerry ( Guyson International ) Microsolve 350/2C with Ultrasonics & Autotrans Mk4
Year of Manufacture
2012
Work Envelope (WxDxH mm) [?]
250 x 350 x 350mm
Process Stages
Immersion, Vapour Rinse & Dry
Other Info
Autotrans MK4
Condition
From a working environment, Good Condition, Current Model
Refurbished Price [?]
£ 15,000 (+ VAT)
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Ransohoff Immersion / Dunk Washer with Lid Open More Images Available

Ransohoff Immersion / Dunk Washer

Compact yet powerful, this stainless steel Ransohoff immersion/dunk washer offers efficient component cleaning with a 740mm x 570mm x 200mm work area, electric solution heating and pneumatic agitation with speed control. Delivering fast, consistent results for a high quality cleaning operation.

Stock No
DE1592J
Category
Aqueous Ultrasonic Cleaning & Washing
Model
Ransohoff 600 Litres Dunk Washer
Work Envelope (WxDxH mm) [?]
740 x 570 x 200
Process Stages
Immersion & Agitation
Other Info
Max temp 65 °C, Oil Skimmer
Condition
From a working environment, Good Condition
Refurbished Price [?]
£ Login or Register for price.
Sold As Seen Price [?]
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Kerry Pulsatron CRD450 More Images Available

Guyson International Kerry Pulsatron CRD450 Cleaning & Drying System

The Kerry Pulsatron CRD wash, rinse and dry system is a precision cleaner that provides a heated ultrasonic cleaning tank, an immersion rinse weiring to drain, a hand held spray lance and a drying system.

Stock No
DE1598J
Category
Aqueous Ultrasonic Cleaning & Washing
Model
Guyson International CRD 450
Year of Manufacture
2009
Work Envelope (WxDxH mm) [?]
325 x 450 x 300mm:Basket 250 x 390 x 150
Process Stages
U'sonic Wash, Rinse, Water Spray & Dry
Other Info
40 Litre Capacity Each Tank
Condition
From a working environment, Good Condition
Refurbished Price [?]
£ Login or Register for price.
Sold As Seen Price [?]
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Special Offer
Crest Ultrasonics Aqueous, Semi Automatic, Ultrasonic Cleaning System
More Images Available

Crest Ultrasonics Aqueous, Semi Automatic, Ultrasonic Cleaning System

A two stage, wash & rinse component cleaner with high powered ultrasonics, this Crest Ultrasonics line features heating & spray jets in each tank, steam extraction and in-line filtering. All housed in a stainless steel body.

Stock No
DE1599
Category
Aqueous Ultrasonic Cleaning & Washing
Model
Crest Ultrasonics Aquatronic Low Line
Year of Manufacture
2017
Work Envelope (WxDxH mm) [?]
Basket 380x275x200 : Tanks 450x420x400mm
Process Stages
U/sonic/Agitate/Heat/Wash/Rinse/Dry
Other Info
HMI Controller and LHT Monitor
Condition
From a working environment, Excellent Condition, Current Model
Refurbished Price [?]
£ 22,500 (+ VAT)
Special Price (refurbished) [?]
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Special Price (sold as seen) [?]
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Special offer ends
29 May 2026 12:00 GMT while stocks last
Crest Ultrasonics Aqueous, Semi Automatic, Ultrasonic Cleaning System More Images Available

Crest Ultrasonics Aqueous, Semi Automatic, Ultrasonic Cleaning System

A two stage, wash & rinse component cleaner with high powered ultrasonics, this Crest Ultrasonics line features heating & spray jets in each tank, steam extraction and in-line filtering. All housed in a stainless steel body.

Stock No
DE1600
Category
Aqueous Ultrasonic Cleaning & Washing
Model
Crest Ultrasonics Aquatronic Low Line
Year of Manufacture
2021
Work Envelope (WxDxH mm) [?]
Basket 380x275x200, Tanks 450x420x400mm
Process Stages
U/sonic/Agitate/Heat/Wash/Rinse/Dry
Other Info
HMI Controller and LHT Monitor
Condition
From a working environment, Excellent Condition, Current Model
Refurbished Price [?]
£ Login or Register for price.
Sold As Seen Price [?]
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Kerry ( Guyson International ) Microsolve 250M 2 Stage Mono-Solvent Degreaser with AutoTrans SA More Images Available

Kerry ( Guyson International ) Microsolve 250M 2 Stage Mono-Solvent Degreaser with AutoTrans SA

The Kerry Microsolve M250M Mono-Solvent vapour degreasing system manufactured by Guyson has three process stages comprising of cleaning, followed by vapour rinsing and freeboard drying. Offering the highest cleaning standards yet keeps running costs surprisingly low.

Stock No
DE1601
Category
Solvent Vapour Cleaning
Model
Kerry ( Guyson International ) Microsolve 250m With AutoTrans SA
Year of Manufacture
1999
Work Envelope (WxDxH mm) [?]
190 x 250 x 250 each Tank
Process Stages
2Stage U/sonic Clean, Rinse & Vapour Dry
Other Info
Designed to use Petroferm/3M Solvating
Condition
From a working environment, Good Condition
Refurbished Price [?]
£ Login or Register for price.
Sold As Seen Price [?]
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Ultrawave Ltd Argon 629 Ultrasonic Cleaning System Video Available

Ultrawave Ltd Argon 629 Ultrasonic Cleaning System

This unused, 500 litre Argon 629 Ultrasonic cleaning system features a stainless steel tank, powered by 4.8kW ultrasonic generator & transducers and heating capacity of 9kW. A comprehensive control panel gives control of the system with a 24 hour, 7 day timer & 5 options for cleaning programmes.

Stock No
DE1603J
Category
Aqueous Ultrasonic Cleaning & Washing
Model
Ultrawave Ltd Argon 629 Ultrasonic Cleaner.
Year of Manufacture
12/2022
Work Envelope (WxDxH mm) [?]
1560 x 510 x 530
Process Stages
Single Stage
Other Info
4.8kW Ultrasonics : 9kW heating
Condition
Excellent Condition, Unused, Current Model, Seen powered at RSW
Availability
Available for immediate collection
Refurbished Price [?]
£ Login or Register for price.