What is Acid Etching?
Acid etching is defined as the process of cutting a hard surface, such as a metal, by using a specially formulated acid for etching (etchant) in order to create a design onto the metal. Industrial metal etching is a manufacturing method for metals that uses acid baths to subtract material and create the desired shape. Typically, the industrial metal etching process involves five steps:
- Cleaning
- Masking
- Scribing
- Etching
- Demasking
Industrial metal etching is used in industries such as aerospace for manufacturing complex components. It is used when mechanical machining is not an option and the metal removal and finish have to be uniform.
There are two processes commonly used:
- Aluminium Etch: process by which a layer of the surface is removed, prior to penetrant inspection. Aluminium etching enhances the identification of surface defects before processing the component.
- Titanium Etching: This process is widely used in the aerospace industry. Titanium is commonly etched during the manufacturing process or prior to non-destructive testing using a variety of different acids.
The typical chemical process that are applied to etching plants are: alkaline cleaning, acid etching, chemical milling, descaling, and desmutting. The typical chemicals that are applied are: sulphuric acid, nitric, acid, hydrochloric acid, hydrofluoric acid and fluorosilicic acid. The typical components processed in etching plants are nickel-based, steel alloy, and titanium components. Typical parts include blades, fan discs, compressors, turbine discs, and other parts.
Etching provides several different benefits:
- Removes ground in impurities
- Smooth out surface imperfections such as extrusion lines and mild scratches
- Removes ground in oxide and scale
- Produces a uniform smooth surface
- Changes the natural brightness to a dull matte finish
- Low cost tooling
- Quick turnaround times
- No “heat affected zone”
For our surface finishing lines we have in stock, check out the available machines below that could be suitable for acid etching.
Jacquet Weston Engineering Packaged Demineralisation Water Treatment Plant
Manually operated, the de-mineralisation unit produces up to 200 l/h when connected to a 1,000 litre holding tank. At the estimated hourly production of 45 l/h demineralised water the unit will need regenerating every 75-80 hours.
- Stock No
- MA748
- Category
- Electroplating & treatment lines
- Model
- Jacquet Weston Engineering Ion Exchange Plant
- Work Envelope (WxDxH mm) [?]
- Brake / Storage Tank Ø900 x 1500
- Process Stages
- Single Stage
- Other Info
- Producing up to 200 litres/hour
- Condition
- From a working environment, Good Condition
- Sold As Seen Price [?]
- £ Login or Register for price.
Gee and Company Manual Post Treatment & Flushing Line
Originally designed to support the application of platinum plating on turbine blades but offering the possibility of conversion to process other high value components. This line the complete cleanliness of the components and reclaims the very high value platinum plating solution.
- Stock No
- PPL400
- Category
- Electroplating & treatment lines
- Model
- Gee and Company Straight Line Manual Plant
- Year of Manufacture
- 2015
- Work Envelope (WxDxH mm) [?]
- 800 x 800 x 650
- Process Stages
- 7
- Other Info
- 125kg SWL electric hoist pendant control
- Condition
- From a working environment, Seen working by RSW, Excellent Condition
- Price [?]
- Please call on +44 (0) 1922 45 8000
- Part of a Direct Site Clearance
- Automatic, Immersion Treatments, Multi - Purpose Plating Line
Gee and Company Plating / Immersion Treatment Line
Fully Automatic Plating Line. The equipment is arranged in a straight line with the load/unload station at one end for efficiency of operation. The work is carried automatically through the line by an enclosed transporter complete with blow down fans for fume control and motorised raise lower and traverse speed controlled via inverter drives.
- Stock No
- PPL500
- Category
- Electroplating & treatment lines
- Model
- Gee and Company Straight Line Fully Automatic Plant
- Year of Manufacture
- 2015
- Work Envelope (WxDxH mm) [?]
- 850 x 1000 x 650
- Process Stages
- 10
- Other Info
- Plant Output: 1 flight bar every 25 Mins
- Condition
- Seen working by RSW, Excellent Condition, Ex demonstration
- Price [?]
- Please call on +44 (0) 1922 45 8000
- Part of a Direct Site Clearance
- Automatic, Immersion Treatments, Multi - Purpose Plating Line
Drake Power Systems Electrolytic 5 Stage Modular Treatment Line
A 5 stage manual plating line, suitable for stripping and/or plating in various materials such as chrome, nickel and copper.
- Stock No
- TD340
- Category
- Electroplating & treatment lines
- Model
- Drake Power Systems 5 Stage Immersion Treatment Tank Hard Chrome
- Year of Manufacture
- Unknown
- Work Envelope (WxDxH mm) [?]
- 450 x 400 Deep
- Process Stages
- Strip, Degrease, Plate, Plate, Rinse
- Other Info
- Configure to suit process
- Condition
- From a working environment, Good Condition
- Sold As Seen Price [?]
- £ Login or Register for price.
Machines & equipment for sale
- Surface Treatment
- Cleaning & Degreasing
- Polishing & Belt Linishing
- Mass Finishing
- Ovens & Furnaces
- Process Cooling
- Shot Blasting
- Dust & Fume Extraction
- Air Compressors
- Rectifiers & Transformers
- Miscellaneous
- Latest Stock
- Special Offers
- Direct From Site Clearances
- Auctions
- Brand New Machines
- Available Immediately
- Sell Your Machine
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