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Machines & equipment for sale

Dust Control Environmental Tornado 16 Xcell R Reverse Jet Extraction Unit

Used / Second Hand

Sold As Seen Price [?]
£ Login or Register for price
Availability:
Arriving in stock soon, available for purchase now.
Condition
From a working environment, Excellent Condition
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Stock No
EE2228J
Manufacturer
Dust Control Environmental
Model
Tornado 16 Xcell R ATEX
Year of Manufacture
May 2018
Serial
1660
Condition
From a working environment, Excellent Condition
Approx Duty CFM / M³/Hr
9,900 // 16,750
Filter Area ft² / m²
2329 // 232
Other Info
R = Reinforced plus : ATEX rated
Location
Arriving in our warehouse soon
Weight (kgs)
2500
External Dimensions (WxDxH mm) [?]
3800 x 2550 x 5460mm
Delivery
Your delivery options

Description

The Tornado 16 Xcell R reverse jet cartridge filter dust extractor features rotary valve discharge, one 45 gallon drum waste collection and pedestal floor mounted fan set complete with a 15kW motor.

The DCE Tornado dust collector is used for the collection of airborne dust and particulate matter, fitted with standard size elements 0325 x 1400mm. The filter cartridge elements are automatically cleaned. Each row of elements being temporarily out of action while the others remain in operation. Cleaning of the filter elements can be adapted relative to each individual dust type & volume to be handled.

Working Principle

In normal working operation dust laden air enters the filter through the gas inlet box or open base of the unit dependant upon model designation and coats the outsides of the filter elements. The filtered air flows through the centre of the cartridges into the clean air plenum where it exits the filter via the fan set & acoustic silencer (fan ventilator type) or through a side outlet grille with cowl (vent type).

The filter elements are automatically cleaned with aid of an electronic circuit board which activates the remote solenoids mounted on the end of each diaphragm valve. Upon activation of the solenoid the diaphragm valves open allowing a certain volume of compressed air through a blow tube with jet nozzles directing compressed air down the inside of each filter element.

The compressed air pulse - with the induced air added to it - flows through the filter element and filter media in the opposite direction to the normal airflow. The result is that the dust built up on the outer surface of the filter elements is blown off and falls into the collection hopper.

The air pulse lasts for approximately 80-200 milliseconds after which the diaphragm valve closes and the filter elements become back on line.

Specification

  • Tornado 16 Xcell R reverse jet cartridge filter c/w rotary valve discharge and 1 x 45 gallon drum waste collection.
  • Pedestal floor mounted fan set c/w 15kW motor.
  • 400mm diameter ST1 ATEX non return valve.
  • 400mm diameter in-line spark trap c/w rotary valve & 45 gallon drum waste collection.
  • Spare 45 gallon drum.
  • Interconnecting ductwork between the filter unit and the 450mm Ø connection positioned on the outside of the metal spray enclosure at low level.

Application Details

Application

Zinc metal spray

Application

Zinc metal spray

Air volume

9,900m3/hr

Static pressure

345mm wg

Relative humidity

Ambient

Ambient temperature

20°C

Maximum product/conveying temperature

50°C

Ambient temperature range

-10°C to +40°C

Dust load

Light to medium

Type of dust

Zinc metal spray

Filter location

External

ST rating/Kst value

Assumed to be ST1/Kst <199 bar.m/s

Pmax of dust

<8 bar.g

ATEX Zone (inside ‘dirty air’ chamber)

Zone 20

ATEX Zone (inside ‘clean air’ chamber)

Zone 22

ATEX Zone (filter location)

Non Zone

 

Filter Specification

  • Filter model: Tornado 16 Xcell R
  • Filter type: Reverse jet cartridge filter
  • Filter area: 710.4sq.m
  • Filtration velocity: 0.19m/min
  • Filter cartridge withdrawal: From the front
  • Filter media access: Hinged front access doors with compressed latches
  • No. and length of filter cartridges: 16 off x 1400mm long
  • Filter media: Nano web flame retardant cellulose
  • Efficiency: 99.997% at 5 micron
  • Dust loading: 3g/M3/hr
  • Dust carryover: 3mg/m3
  • Maximum air temperature: +50°C
  • Compressed air tank: 150mm Alutank c/w 1” BSP female connection size
  • Pulse diaphragms: Immersion type c/w integrated electronic solenoids
  • Noise output: Average 75db(A) Peak 90db(A) free field
  • Pulse sequencer: S Series DP Series pressure differential controller c/w connections to dirty air and clean air sides (dirty air side c/w filter)
  • Display output: Digital blue backlit LCD display
  • Supply for pulse sequencer: 110/220/230v 1ph 50Hz
  • Compressed air requirement: Compressed air requirement: 28.44Nm3/hr of clean and dry compressed air supplied at a pressure of 6.0bar.g
  • Filter body: 3mm mild steel
  • Hopper and legs: 3mm, 5mm mild steel and mild steel sections
  • Hopper discharge: Single pyramid hopper
  • Discharge/product collection: rotary valve c/w 0.75kW motor and 1 x 45 gallon drum
  • Lifting eyes: Included
  • Ductwork connection: 1 x 400mm  Ø
  • Explosion relief panel: Included c/w burst indication switch
  • Bray isolation valves at base of pyramid hoppers: Included
  • Paint specification: RAL 7021 textured finish (powder coated)
  • Weatherproofing: Suitable for external location

Specialised Features

  • Increased filter strength to 0.35 bar.g
  • Vertical explosion relief discharge
  • Norgren filter regulator/mechanical trap included (fitted to compressed air header tank)
  • Oversized gas inlet hood

Fan Specification

  • Fan reference: CM7 500T4
  • Fan performance: 9,900m3/hr at 345mm wg
  • Fan motor size and manufacturer: 15kW WEG
  • Spark minimised fan inlet: Included
  • Motor voltage: 400v 3ph 50Hz
  • Air silencer: Pod type air silencer included on the fan exhaust
  • Noise breakout: <85db(A) @ 1.5m free field range
  • Designation: Close coupled integral fan set
  • Fan mounting: Inlet mounted to top of filter unit
  • Drive arrangement: Direct driven
  • Motor speed: 2930 rpm

In-Line Spark Trap Specification

  • 400mm diameter
  • Heavy gauge mild steel construction
  • Simple mild steel floor support painted after manufacture
  • Chute to rotary valve
  • 45 gallon drum c/w lid and flexible connection
  • Spare 45 gallon drum

ATEX ST1 Rated - Non Return Valve

  • 400mm diameter c/w flanged connections
  • ST1 rated
  • Mild steel heavy gauge construction painted after manufacture
  • Simple mild steel floor support painted after manufacture

Interconnecting Ductwork

  • 1 x 2m length of 400mm dia heavy gauge mild steel flanged duct. This duct will be fitted between the filter unit inlet and the ATEX non return valve. The in-line spark trap will then to be fitted on the opposite side of the ATEX non return valve
  • One set of 400mm diameter galvanised mild steel clipped together ductwork between the in-line spark trap and the low level extract connection on the outside of the metal spray enclosure.
  • One set of 400mm dia clean air ductwork from the fan set discharge air silencer to discharge the air vertically 3m above eaves height

Fan/Filter Starter/Control Panel

Star delta fan starter included c/w mild steel painted enclosure, MCB’s, isolator, single phase supply for pulse sequence control panel c/w over run timer, start/stop buttons and stop sequence circuit on explosion panel activation. The control panel will be supplied loose for installation in a safe, internal non zoned area by others.

Overall footprint of current installation (WxDxH) - 8800mm x 2200mm x 7775mm 

pdf icon Print / Download Dust Control Environmental Tornado 16 Xcell R Reverse Jet Extraction Unit Datasheet

Photographs taken prior refurbishment. Our refurbishment service is not available on all machines.