Cemastir Lavametalli S.r.l Multi Stage Industrial Ultrasonic Solvent Cleaning & Drying Machine

Stock No

FRA500

Manufacturer

Cemastir Lavametalli S.r.l

Model

Newborn 1

Year of Manufacture

2024

Serial

M.362.24004

Condition

Brand New, Excellent Condition, Current Model

Work Envelope (WxDxH mm) [?]

320 x 520 x 300mm

Process Stages

4 Stages (Prewash,Wash,Vapour & Drying)

Other Info

Utilises vacuum drying (-999.5)

Location

Livingston, Scotland, UK

Weight (kgs)

2390

Delivery

Your delivery options

Description

This ex-demo solvent degreasing machine, built in 2024 with virtually zero running hours, offers like-new performance at a fraction of the cost. Featuring a single-chamber design and constructed from thermally insulated stainless steel, this rare like-new opportunity that delivers high-quality results without the premium price tag.

It includes pneumatically operated sliding doors with safety locks, infrared safety barriers, solvent level control, temperature sensors, safety strainers for pump protection, and inspection sight-glasses.

Available from Our Ex Demo Precision Component Cleaners Event Don’t miss this rare opportunity to secure one of two unused, high-precision component cleaners in our latest Direct From Site clearance. This top-quality cleaning system is still connected and available for live demonstration - see it in action before you buy. Get in touch today to book your viewing and take the next step toward upgrading your cleaning process.

Solvents: Perchloroethylene or Class AIII (Modified Alcohol/Hydrocarbons)

This machine excels in removing various pollutants from different metal alloys (brass, copper, steel, aluminium, etc.) that are machined with oil or emulsified oil. It does so without altering the material's features or colour, making it ideal for preparing metal parts for storage or painting.

Cleaning Process 

1. Pre-cleaning Phase - After collecting the hot solvent from the tank (60 - 80°C / 140 - 176°F) the jets at the top of the washing chamber inject the solvent onto the parts and remove up to 90% of the polluting material which is drained into the still together with the solvent. The washing cycle time and the type of movement selected (rotation, oscillation or static) are pre-programmed and memorized in the computerized control system. 
2.  Fine Cleaning Phase - the second phase, consisting in the rinsing of the parts, is obtained by means of the hot solvent (60 - 80°C / 140 - 176°F) found in the tank where the distilled solvent was previously collected. During this phase the residual polluting material is almost totally eliminated. At the end of the rinsing cycle, the solvent, which has become slightly warm due to its contact with the parts, is drained into the washing tank where it is heated up again ready for the next cycle. This phase can be realized with the immersion of the parts.  
3. Vapour Rinsing Phase - using the independent heat boiler located under the washing cabin we collect a certain amount of distilled solvent from the clean tank and using this independent boiler and increasing the vacuum level we generate solvent vapours directly in the cleaning chamber. This ensures a final complete rinse and raises the temperature of the parts before the drying phase begins.  
4. Vacuum Drying Phase - The pressure inside of the chamber is reduced (up to 5 absolute mbar) thus accelerating the evaporation of the solvent. The air/solvent combination, which is drawn into the washing chamber, is forwarded to a condensing unit.

Feature Details

• Hot solvent tank (x2)
• Two high capacity solvent boilers
• Sludge pump and container
• Ecosystem-V
• Continuous distillation circuit 
• Solvent vapour phase
• Solvent condenser 
• Condenser/Water separator for distilled solvent (it can be used with all types of solvents)
• Special water-separator 
• Fridge box (patented) 
• Oversized solvent pump (one for the cleaning tank and one for the conservation tank) 
• Temperatures digital control 
• Digital pressure control
• Piezoelectric ultrasonic system 
• Secondary micro filter unit 
• Standardised electrical cabinet 
• PLC Safety and touch screen 
• IO-Link Technology 
• Inverter
• Swinging basket 
• Sliding loading door pneumatically operated 
• Safety micro switches and pneumatic locks on all doors.
• Full panelling and spillage tray 
• Pipes, connectors and valves
• End of cycle light:
• Heat exchanger
• Loading & unloading platform:

The Strengths:

• Cylindrical Distillers - Efficient distillation and lower energy consumption, thanks to optimized heat distribution.
• Maximum Flexibility - Flexible to use with a solvent of you choice including modified alcohol, hydrocarbon and perchloroethylene.
• External Resistances - External resistances avoid direct contact with solvents and oils, ensuring greater resistance to deterioration and prolonging the life of the machine.
• Consumption Reduction - Saving up to 40% compared to traditional washing systems, improving the economic and environmental sustainability of your operations.
• Integrated Water Chiller - The closed circuit refrigeration unit powers all the condensation systems in the machine, ensuring optimal performance and efficient temperature management.
• Patented Condensation System - Eliminate the need to install additional filtration systems, ensuring compliance with current regulations on solvent emissions and allowing for almost total recovery of the solvents.
• Stand Alone: Requiring only a connection to the electrical power and compressed air, the Newborn offers a simple installation.
• Maintenance Optimisation - Low management costs.

Capacity & Productivity

• Loading dimensions of basket - 320mm x 520mm x 300mm
• Maximum weight per load - 70kg
• Can process 1 to 4 standard baskets simultaneously
• Cycles/hour Up to 6
• Main Still l/h 90

Tanks Volume:

• Tank 1 - 50 litres
• Tank 2 - 120 litres
• Distiller - 100 litres

Print / Download Cemastir Lavametalli S.r.l Multi Stage Industrial Ultrasonic Solvent Cleaning & Drying Machine Datasheet

Photographs taken prior refurbishment. Our refurbishment service is not available on all machines.

 

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