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Machines & equipment for sale

Technowash AQC500- 5 Inline Flat Bed Conveyor Spray Wash

Used / Second Hand

Refurbished Price [?]
£ Login or Register for price
Sold As Seen Price [?]
£ Login or Register for price
Availability:
In stock now
Condition
Seen working by RSW, Excellent Condition, Current Model
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Stock No
DC1499
Manufacturer
Technowash
Model
AQC500-5 Washer Dryer Machine
Year of Manufacture
2014
Serial
51208
Condition
Seen working by RSW, Excellent Condition, Current Model
Work Envelope (WxDxH mm) [?]
500 width x 500 high x 10M belt length
Process Stages
5 - Wash, rinse, rinse, blow off & dry
Other Info
Automatic Detergent Dosing Unit
Location
Our Central Warehouse, Aldridge, UK
Delivery
Your delivery options

Description

This Technowash AQC 500/5 is designed for industrial, high volume, component parts washing, with unparalleled precision cleaning for all types of component parts - finished or semi-finished.

The cleaning process is achieved by high volumes of detergent and water solution being sprayed onto the parts from all directions via high efficiency spray jets. Specifically designed for the continuous processing of high volumes of component parts, where more conventional batch type degreasing systems would struggle to achieve the throughput rate required.

This type of aqueous washing/degreasing equipment is suitable for a wide range of industries including:

  • Aerospace,
  • Automotive,
  • Re manufacturing,
  • Rail,
  • Heavy Industry,
  • Recycling,
  • Oil & Gas,
  • Printing & General Engineering

The conveyor system is variable speed controlled to allow the operator to control throughput speeds and ensure that the parts being processed remain in the various process stages to achieve the desired result.

Principle of Operation

Components can be processed by manually or automatically feeding them directly onto the moving conveyor or by placing the components firstly into individual parts baskets or jigs. These parts are then conveyed using the varying speed-controlled conveyor system through the machine’s various stages.

During the wash stage, a mixture of hot water and detergent sprays the components at pressure and high volume through the spray bar and jets which are positioned above below and to each side of the conveyor belt.

The rinse stage ensures that hot water is sprayed onto the components cleaning off any remaining contamination, before the components are conveyed through the dryer stage where hot air is blown onto the components surface, removing any excess water left by the washing process. The components are then conveyed out of the machine.

Following the wash stage the solutions are re-circulated through the integral fluid network through a series of filters before being returned to the appropriate tank to restart the process again. Electric Immersion Heaters will have been fitted into the fluid tanks, which control the operating temperature.

Technical Details

Stages

Stage 1: - Heated Detergent Wash
Stage 2: - Primary Hot Rinse 
Stage 3: - Secondary Hot Rinse
Stage 4: - Self generated Air Knife (Cold blow) Top & Bottom
Stage 5: - Heated Air Blow Dry (Re-circulated)

Technical Information

Main Pumps
Heated Detergent Wash Pump: 500 ltr/min @ 4-5 bar
Primary Hot Rinse Pump: 300 ltr/min @ 2-3 bar
Secondary Hot Rinse Pump: 300 ltr/min @ 2-3 bar

Effluent Disposal Pump: HF50B connected to all Tanks

Fluid Tank Capacity
Heated Detergent Wash Tank - 800 Litres
Primary Hot Rinse Tank - 500 Litres
Secondary Hot Rinse Tank - 500 Litres

Fluid Tank Heating
Wash Tank - 3 x 12kw Immersion Heaters
Primary Rinse tank - 2 x 12kw Immersion Heaters
Secondary Rinse tank - 2 x 12kw Immersion Heaters

Heater Dryer Unit: Fan Heaters - 12 x 2kw Finned Heater Elements

Air Knife Blow off Stage
2 off self generated Air Knives (cold blow off)
High Pressure Fan 7.5kw connecting to 2 off in house manufactured air knives to be mounted one on top and one on bottom. 

Drain Valves: 1½ BSP Lever Valve

Pipes: Stainless Steel (all external pipes heat lagged)

Conveyor belt details: 20.5m (approx.) x 500mm Metwire 1" x ½" x ½" Stainless Steel Honeycomb Mesh
30mm Bored and keyed sprockets and shafts.

Conveyor Belt Height: 1000 mm

Product Height Clearance: 500mm

Conveyor Speed: Variable speed - Average speed 300mm per/min=0.6rpm @ 50hz.

Load capacity: 100kg/metre

Fluid particle filtration: Debris Baskets

Fine Filtration: 2 off double bag filters in parallel fitted to each Tank - 100 micron filter socks, plus pressure/flow gauges.

Spray booms: ( top, bottom & both sides of conveyor belt)
Wash Stage - 4 off Spray booms
Primary Hot Rinse Stage -  3 off Spray booms
Secondary Hot Rinse Stage - 3 off Spray booms

Spray Jets: CM20 65° acetal, olive Green Jets

General details

Mains water inlet: 22mm Solenoid valve to be used with float level switch on all Tanks
Overall dimensions: 10,000 x 2,650 x 2,500 mm
Footprint: 10,000 x 2,650 mm

Standard Features Include

  • 100% stainless steel construction. 
  • Full 35mm thick thermal & sound insulation.
  • Low level fluid protection & cut-out.
  • Digital display fluid temperature control.
  • Digital display dryer temperature control.
  • Automatic water refill.
  • Conveyor system with variable speed control. (Average speed 300-500mm per/min = 0.7rpm @ 50hz based on a 135mm PCD sprocket)
  • Pressed stainless steel fluid pumps.
  • Gravity fed effluent drain taps.(1½”BSP Lever valve)
  • Hot wash, air knife blow off and hot air dry (Fan – MV190 Elements – 24kW Re-circulated).
  • Machine mounted control panel.
  • Electric, powered fluid heating.
  • Steam extraction fan.
  • Integral fluid particle filtration.
  • Load capacity of conveyor belt is 50kg/metre
  • Automatic detergent dosing unit.
  • Stand alone coalescing oil/water separator.
  • Original operation manual included.

Electrical Details

  • 3ph + earth + neutral 415Volt 50hz 125 Amps

pdf icon Print / Download Technowash AQC500- 5 Inline Flat Bed Conveyor Spray Wash Datasheet

Photographs taken prior refurbishment. Our refurbishment service is not available on all machines.