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HydraPower Dynamics Rack Pre-treatment Line

Stock No
HYDRA2
Manufacturer
HydraPower Dynamics
Model
Rack Type Immersion Treatments Line
Year of Manufacture
2006
New or Used
Used (Second Hand)
Work Envelope (WxDxH mm)
600 x 2500 x 1750
Process Stages
10 Stations + Load/Unload
Other Info
All wetted stages - Stainless Steel
Location
Membury, Berkshire, UK
External Dimensions (WxDxH mm)
12,700 x 4900 x 4900

Description

Hydrapower Dynamics Rack type Immersion treatments line - Multi purpose, Alocrom1200 pre-treatment , Etch & Clean.

Previously used as a Alocrom etch & clean line

Alocrom is ideal for coating all types of aluminium and aluminium alloys including high silicon pressure die-castings. It should be used on aluminium wherever maximum corrosion resistance and when electrical conductivity is required. It is suitable for components that are to be painted or left unpainted. It gives a protective golden coloured coating which is, like anodising, integral with the aluminium. 

The plant consists of a 10 station line, which includes 6 x wet process tanks, a load/unload station and on-line Lanemark gas fired well type drying oven with pneumatically operated lid.

Reasons for pre-treatments 

Before a  finish can be successfully applied, the surface of the item to be painted should be clean and free from any type of oil or grease contamination.The use of conversion coatings can greatly assist in the adhesion of the paint to the substrate material. 

Post clean drying oven: After the pre treatment stage the components should be thoroughly dried of any cleaning solution, making them ready for the powder to be applied.

Suitable for ferrous metals and aluminium it is an economic and speedy process, affording excellent corrosion resistance, wear resistance, adhesion and lubricity properties.

Immersion pre-treatment process with electric heating

A1. Etch Stainless Steel, 1200mm width with a Lanemark  model TX30N 190kW  immersed Stainlesss steel tube burner fitted within 600mm of the side wall (1200mm clearance over the burner tube) and 600mm of the process tank at full depth.

A2. Water rinse 

A3. Water rinse

A4. Alkali clean, electrically heated.

A5. Water rinse

A6. Water rinse 

A7. Deoxidiser, Extracted, 

A8. Water Rinse

A9. Water Rinse

A10.  Well type gas fired oven with pneumatic lids. Lanemark 60kW burner- 2005 - 750 x 2500 x 1900 Deep

Associated and ancillary equipment includes:

The system includes:

  • Transporter including manual control option. Mitsubishi PLC with HMI controller and programmable interface.
  • load end and unload end, 2,200mm
  • Full length operator walkway with safety handrails, access at each end.

 

 

Process tanks

Each tank having internal dimensions of 600 x 2500 x 1750 mm.

Overall Footprint

4,100 (+ 800 walkway) x 10,500 (+ 2,200 load/unload) x 4900 mm high

 

 ** Professionally cleaned, marked up, disconnected & moved (within existing location) into storage **

pdf icon Print / Download HydraPower Dynamics Rack Pre-treatment Line Datasheet

Photographs taken prior refurbishment. Our refurbishment service is not available on all machines.