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Complete Subcontract Vibration Deburring Metal Laundry

Direct From Site Clearance

Direct Site Clearance Price [?]
£ 100,000 (+ VAT)
Part of a Direct Site Clearance
Complete Subcontract Vibration Deburring Metal Laundry
Location
Birmingham, UK
Stock No
RAW001
Model
Multiple Bowl, Trough, and High Energy Machines
New or Used
Used (Second Hand)
Type
Mixed material metal processing laundry
Other Info
Sold as a complete single installation
Location
Birmingham, UK

Description

A unique opportunity to acquire a turnkey installation metal laundry subcontract finishing business.

The installation was developed to undertake both projects and batch processing for the surface preparation and finishing for many differing industries including Aerospace, Medical, Automotive, Autosport and Precision engineering. 

The complete installation helps solve surface finishing problems for customers in demanding industries such as aerospace, auto sports, automotive, pharmaceutical, medical device, toolmaking, and precision engineering.

The large range of machines and size variants on offer will allow you to develop the perfect process that combines the right machine, media, and cycle times for your customer to ensure a high quality finish that is repeatable, consistent and cost effective.

From singlular parts to mass finishing and simple solid parts to complex geometries, this installation will allow you to find and offer the optimum finishing method for a vast array of components and substrate materials.

 Typical processes delivered by the laundry: 

  • Deburring
  • Fine Grinding
  • Edge Honing (Radiusing) 
  • Smoothing
  • Polishing
  • Drying

Why customers choose these processes?

  • Sharp edge & burrs removal prior to plating, painting & powder coating
  • Deburring will improve the appearance/surface finish of a component
  • Removal of sharp edges from components which require packaging or assembling thus avoiding personal injury and damage
  • To avoid wear on adjacent assembled parts
  • To reduce fatigue wear on certain components

What parts and substrates are suitable?

  • Ferrous, non ferrous and plastic
  • Presswork
  • Machined components
  • Forgings
  • Fabrications
  • Diecastings
  • Sawn Extrusions
  • Fine Blanking

The range of machinery in the installation includes the following machines:

CD600 Circular vibratory bowl 

  • Including control panel with variable speed control and compound/water metering system
  • Serial no: 15484/01
  • Year of Manufacture: 1998
  • External size:  (WxDxH) 1650 x 1600 x 1400 mm
  • Internal size:  (WxDxH) 1460 x 1460 x 1400 mm
  • Weight: 1140kg
  • Circular vibrator universally applicable and economical
  • Flat bottomed bowl suitable for delicate products
  • Able to process large parts  due to height between base of bowl and separation flap
  • Total Volume (litres): 600
  • Work Load Capacity (litre): 64 - 190
  • Largest work piece: 280 mm (measured diagonally)
  • Drive power at 1500rpm 4kW
  • Machine built in unload, not included

CA980 Circular spiral bowl

  • Including Acoustic cover with variable speed and compound/water metering system
  • Circular vibrator suited to high quality surface finishing requirements, efficient grinding with low impingement
  • Helical shaped bowl giving uninterrupted flow of both media and parts
  • Can operate continuously in a single cycle
  • Built in screening device (pneumatically operated)
  • Wear resistant lining
  • Divorced drive system with belt
  • Maintenance free and energy saving
  • Total Volume (litre): 980
  • Work Load Capacity (litre): 114 - 343
  • Largest work piece: 300 mm (measured diagonally)
  • Drive power at 1500rpm 15kW

CA650 Circular spiral bowl

  • Including Acoustic cover with variable speed and compound/water metering system
  • Circular vibrator suited to high quality surface finishing requirements, efficient grinding with low impingement
  • Helical shaped bowl giving uninterrupted flow of both media and parts
  • Can operate continuously in a single cycle
  • Built in screening device (pneumatically operated)
  • Wear resistant lining
  • Maintenance free and energy saving
  • Divorced drive system with belt
  • Total Volume (litre): 650
  • Work Load Capacity (litre): 76 - 228
  • Largest work piece: 265 mm (measured diagonally)
  • Drive power at 1500rpm 8kW

CV225 Circular belt driven Vibratory bowl

  • The drive motor has two speeds , a fast speed for the abrasive finishing operation and a slow speed for discharge of the workpieces. The overall height has been kept low, a special advantage for easy servicing
  • Base frame: Solid SM steel plate construction, oscillation proof welded and ribbed,with four supporting feet and four vibration dampers
  • Annular work bowl with U-shaped cross section,fabricated SM-steel sheet structure, adequately reinforced for high loads and vibration  resistance.
  • Workpieces unloading device : Screen separation device consisting of separator unit and frame with easily exchangeable screens. Separation is effected using lockable hand lever or pneumatic control
  • Total Volume (litre): 225
  • Largest work piece: 210 mm (measured diagonally)
  • Speed 1360rpm

Magnetic separator (Blue) with control panel

  • Electro-magnetic separator with built in demagnetising unit
  • Equipped with permanent or electro magnets these are usually employed for the separation of ferrous work pieces produced from a circular vibrator. Designed to be easily integrated within a system
  • Serial: WT023
  • Year of manufacture:1986
  • External dimensions: (WxDxH) 1900 x 800 x 2250
  • Work envelope: Belt 240mm wide x 1900mm wide
  • Operator Platforms for the above

Linked conveyors for discharge from both CA980 and CA650 to maize or hot air driers

External size: (WxDxH) 8500 x 650 x 2320 mm

Drum drier DLT14 including variable speed control

  • Barrel drier for continuous drying. Automatic separation, return, drying and re-heating of the drying media. Can be used independently or as part of a system.
  • Variable drying times from 2 - 4 minutes
  • Serial no: 15738
  • Year of manufacture:1983
  • External dimensions: (WxDxH) 3800 x 1800 x 1850
  • Barrel dimensions: 1220 x 2280 mm
  • Screening drum dimensions: 1060 x 930 mm
  • Heating power:- 20 kW
  • Output:- 3000 (kg/hr)

Magnetic seperators Model MS225 BL3400

  • Equipped with permanent or electro magnets these are usually employed for the separation of ferrous work pieces produced from a circular vibrator. Designed to be easily integrated within a system
  • Permanent magnetic head with demagnetising unit
  • Serial: 103668
  • Year of manufacture:1985
  • External dimensions:  (WxDxH) 1700 x 630 x 1600
  • Work envelope: Belt 215 mm wide x 1650 mm wide

G200 Rotary bowl maize drier with control panel

  • Used for processing requiring clean and stain free surfaces
  • Energy saving, high heating efficiency, 2 stage heating
  • Helically shaped bowl graduation allows gentle work piece processing in one circulation
  • Serial no: 12675
  • Year of manufacture:- 1995
  • External dimensions:  (WxDxH) 1160 x 1240 x 1050
  • Total Volume (litre) 200 
  • Work envelope:- 300 x 300 (spiral)
  • Largest work piece dimension: - 200mm
  • Useable volume work piece plus drying media:- 130 litre
  • Driving power at 1500 rpm: - 1kW
  • Heating efficiency adjustable:- 2 x 3kW
  • Empty weight: - 350kg

TT25 High energy centrifugal bowl including control panel

  • Robust, highly economical and compact machine, suitable for finishing a wide range of parts in small batches.
  • Manual loading
  • Manual tilting device for un-loading
  • Serial no: 03789
  • Year of manufacture:- 1989
  • External dimensions:  (WxDxH) 850 x 800 x 1450 mm
  • Total Volume (litre): 25 litres
  • Work Load Capacity (litre): - 17
  • Power: 1.5 kW
  • Speed (rpm):- 250

2 off V850L vibratory machines including control panel and metering systems

  • Suitable for larger work pieces of high volume
  • Adjustable process times
  • External dimensions:  (WxDxH) 4800 x 1200 x  1800 mm
  • Total Volume (litre): 850 litres
  • work envelope: (WxDxH) 425 x 4000 x 525 mm
  • Motor: 1LA2134B3
  • Power: 18.5 kW
  • Speed (rpm):- 1700

Sinto Roll Flow EVF 08R centrifugal high energy machine

  • Suitable for a wide range of applications from pressed or machined parts and oily products through deburring of heat treated items, smoothening and glazing.
  • Total Volume (litre): 190 Litre
  • Serial: AS -V0053
  • External size: (WxDxH) 1700 x 3200 x 3600 mm

Hot Air Belt Drier BF HL 1000 Inc Control Panel

  • Components are transported through a drying tunnel on a Stainless steel wire mesh belt.
  • The drying takes place with hot air which uniformly heats the drying tunnel. Heat is provided via constantly circulated with a blower fan
  • Optimum drying conditions
  • Adjustable operating temperature
  • Adjustable speed of the belt drive 0,5–3.0 m/min
  • operating temperature 140°C
  • Low energy consumption
  • Blower capacity 2.2kW
  • Heating power 18kW
  • Belt width x length 1000 x 3200 mm
  • Height of tunnel opening 530 mm
  • External size: (WxDxH) 1600 x 2650 x 2300 mm
  • Weight 1800kg 

DCE UMA 152 K5 Dust Extraction Unit Serving Maize Driers

  • Approx Duty (CFM / M³) 600 / 1000
  • Filter Area:- (F² / M²) 250 / 24
  • Serial no: 654405
  • Designed to stand alongside a very wide range of dust generating machinery and processes.
  • Compact, self contained fabric filter dust control unit complete with 2.2kW fan, explosion relief panel, self cleaning mechanism, easy-access filter assembly, triple-inlet hopper & 2ft³ dust container with quick-release sealer gear.
  • External dimensions (WxDxH) 760 x 760 x 2290 mm

The original owners are now concentrating there business efforts on supplying the expertise and consumables associated with these processes and as such are prepared to offer the entire laundry for sale.

There is also a very large quantity of unused finishing media, compounds and associated chemistry that supported this installation, that will be available by separate negotiation. 

pdf icon Print / Download Complete Subcontract Vibration Deburring Metal Laundry Datasheet

Photographs taken prior refurbishment. Our refurbishment service is not available on all machines.